Hauni KDF 1 vs. Hauni KDF 2 Cigarette Filter Making Machines

Hauni KDF 1 vs. Hauni KDF 2

Orchid Tobacco is a leading Manufacturer and Supplier of cigarette filter-making machines, known for precision and efficiency. The Hauni KDF 1 and KDF 2 are two popular models, each with distinct specifications and capabilities. This article compares their technical features, performance, and suitability for different production needs.

Technical Comparison

Feature Hauni KDF 1 Filter Making Line Hauni KDF 2 Filter Making Line
Production Capacity 120mm filters 400 meters per minute for acetate tows
Filter Circumference 16.8 – 28.1 mm 16.8 – 28.1 mm
Filter Length 64mm – 150mm 64mm – 150mm
PLC Control System SIEMENS or BECKHOFF SIEMENS or BECKHOFF
Servo System Lenze or Beckhoff Lenze or Beckhoff
Circumference Control Laser System KDF-2 Filter Maker with Tow Opener & HCF80 Auto Tray Filler
Power Requirement 40KW KDF-2: 40KW + HCF80: 15KW (Total: 55KW)
Total Weight Not Specified 6,500 kg

Key Differences

  1. Production Capacity:

    • The KDF 1 is designed for producing cigarette filters of 120mm length.
    • The KDF 2 is optimized for acetate tow processing with a high-speed output of 400 meters per minute.
  2. Circumference Control:

    • The KDF 1 utilizes a laser system for circumference control.
    • The KDF 2 employs a tow opener and HCF80 auto tray filler, making it more suitable for high-volume production environments.
  3. Power Requirements:

    • The KDF 1 consumes 40KW.
    • The KDF 2 has a higher power demand, 55KW in total (40KW for KDF-2 + 15KW for HCF80).
  4. Weight and Size:

    • The KDF 2 is heavier at 6,500 kg, indicating a more complex machine setup.
    • The KDF 1 does not have a specified weight but is likely to be lighter.

Suitability

  • Hauni KDF 1:
    • Ideal for manufacturers focusing on standard filter production with moderate output.
    • Best for companies that require precise circumference control with a laser-based system.
  • Hauni KDF 2:
    • Best for high-speed and high-volume filter production.
    • Suitable for businesses utilizing acetate tow processing.
    • More energy-intensive due to additional components (HCF80 auto tray filler).

Conclusion

Both Hauni KDF 1 and KDF 2 are reliable and efficient cigarette filter-making machines. The KDF 1 is suitable for medium-scale production with precision control, while the KDF 2 is tailored for high-speed operations with advanced automation. The choice between the two depends on production volume, energy considerations, and specific manufacturing needs.

 

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