How the Protos 80 ER Stands Out Among Cigarette Manufacturing Machines

In the fast-paced and highly competitive cigarette manufacturing industry, precision, speed, and flexibility are non-negotiable. Manufacturers need machines that can produce high volumes with consistent quality while adapting to changing market demands. Enter the Protos 80 ER a high-speed cigarette manufacturing machine that has become a preferred choice for global manufacturers. Packed with cutting-edge features and powerful components, the Protos 80 ER delivers both performance and versatility.

Let’s dive into the features that set the Protos 80 ER apart from the competition.

High-Speed Production Capacity

At the heart of any cigarette production machine is its output — and this is where the Protos 80 ER truly shines.

  • Standard Cigarettes (Regular Diameter): Up to 8,000 cigarettes per minute (CPM)
  • Slim and Super Slim Cigarettes: Up to 7,000 cigarettes per minute (CPM)

Such remarkable speed allows manufacturers to meet growing market demands and optimize production cycles without compromising product consistency. Whether you’re running a high-volume operation or scaling production, the Protos 80 ER delivers consistent efficiency. (View Our  Cigarette Making Machines

Cigarette Size Flexibility (Circumference)

Modern markets require a variety of cigarette types, and the Protos 80 ER adapts to meet that demand. It supports a broad circumference range of 17mm to 28.3mm, allowing manufacturers to produce:

  • Standard cigarettes
  • Slims and Super Slims
  • Custom diameter cigarettes for niche markets

This flexibility is a huge advantage for manufacturers targeting diverse global regions and consumer preferences.

Filter and Tobacco Rod Length Options

The machine is also engineered to accommodate a variety of lengths, offering a length range from 65mm to 110mm for the combined filter and tobacco rod. This allows manufacturers to produce:

  • Compact short cigarettes
  • Regular-size cigarettes
  • Long, elegant luxury cigarettes

This adaptability enhances product development and enables manufacturers to cater to both budget and premium market segments. (View Our Complete Tobacco Machinery)

Advanced PLC Control System

Automation plays a vital role in modern cigarette production, and the Protos 80 ER is powered by sophisticated PLC control systems, including:

  • SIEMENS IPC
  • BECKHOFF IPC

These industrial-grade control units ensure precise operation, fast diagnostics, minimal downtime, and easier system monitoring. With real-time adjustments and error alerts, manufacturers experience fewer interruptions and greater control over the production line.

Microwave-Based Weight Control System

Maintaining consistent cigarette weight is essential for quality control and regulatory compliance. The Protos 80 ER integrates a microwave-based weight monitoring system that offers:

  • Real-time measurement of cigarette weight
  • Automatic correction during production
  • Reduced waste and improved quality assurance

This smart weight control technology ensures every cigarette is made to exact specifications, improving consumer satisfaction and minimizing production losses.

Integrated Machine Unit Components

The performance of the Protos 80 ER is amplified by its modular unit design. The machine includes:

  • S7000 Cigarette Rod Maker – Ensures consistent tobacco rod formation
  • M8000 Filter Tip Attachment – Delivers accurate filter application
  • F80 Auto Tray Filler – Automates the tray filling process for greater efficiency

Each component contributes to seamless operation, improved productivity, and reduced manual intervention.

Energy Efficiency and Power Specifications

Knowing the machine’s power needs is essential for proper factory planning. Here’s the Protos 80 ER’s power breakdown:

  • S7000 Unit: 50KW
  • M8000 Unit: 20KW
  • F80 Unit: 15KW
  • Total Power Requirement: 85KW

Despite its high output, the Protos 80 ER is designed to balance performance with energy efficiency, helping manufacturers control operational costs. (View Our Cigarette Packing Machines)

Sturdy Build and Machine Weight

A heavy-duty industrial machine needs to be stable and durable — and the Protos 80 ER doesn’t disappoint. With a total weight of 10,800 KG, it offers:

  • Superior vibration resistance at high speeds
  • Longer operational lifespan
  • Enhanced structural stability

This robust design ensures uninterrupted performance even under demanding manufacturing conditions.

Protos-80 Cigarette Making Machine

Why Choose the Protos 80 ER?

If you’re searching for a reliable, high-speed cigarette manufacturing machine that combines precision engineering with production flexibility, the Protos 80 ER is a top-tier option. Its core strengths include:

  • Exceptional output of up to 8,000 CPM
  • Compatibility with multiple cigarette sizes and styles
  • Intelligent PLC automation for smooth operations
  • Advanced weight control to maintain product consistency
  • Modular components for efficiency and adaptability

Whether you’re launching a new production line or upgrading existing equipment, the Protos 80 ER adds value to your operation with unmatched productivity and modern automation.

We specialize in the provision of Tobacco Machinery. Our expertise encompasses not only the trading of machinery but also extends to being a dedicated supplier. This specialization is enriched by our comprehensive solutions tailored for emerging Cigarette Companies. What sets us apart is our ability to offer firsthand insights through our active Cigarette Manufacturing operation in the UAE.

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