In high-speed cigarette manufacturing, efficiency, precision, and output capacity are critical factors. The ability to produce high volumes of cigarettes while maintaining consistency in quality and minimizing waste is essential for manufacturers. Two of the leading machines in this sector, the Protos 70 and Protos 80ER, offer advanced capabilities tailored for various production needs. While both machines share many similarities in their specifications, key differences in production speed and efficiency make them suited for different operational requirements. This document explores the advantages of the Protos 70 compared to the Protos 80ER and provides insights into their suitability for different production environments. (Explore Our Tobacco Machinery)

1. Production Capacity

One of the primary factors to consider when selecting a cigarette manufacturing machine is its production capacity.

• Protos 70: Capable of producing 7,000 cigarettes per minute (cpm) for regular diameter and 6,000 cpm for slim and super slim cigarettes.
• Protos 80ER: Offers a slightly higher production speed, manufacturing 8,000 cpm for regular diameter and 7,000 cpm for slim and super slim cigarettes.
• Advantage: The Protos 80ER has a higher production speed, making it ideal for large-scale manufacturing where maximizing output is a priority. This increased speed can lead to greater overall efficiency and higher profitability for operations requiring maximum throughput. However, if the production demand does not necessitate an output beyond 7,000 cpm, then the Protos 70 remains a highly effective choice.

2. Cigarette Specifications

The specifications of the cigarettes that a machine can produce play a crucial role in determining its flexibility for different market demands.

• Both models support a cigarette circumference of 17mm – 28.3mm and a filter + tobacco rod length ranging from 65mm – 110mm.
• These specifications ensure that manufacturers have the ability to cater to diverse market needs, including standard, slim, and super slim cigarettes.
• Advantage: There is no differentiation in cigarette specifications between the two models. Both provide the same level of flexibility, allowing manufacturers to switch between different product formats seamlessly without requiring significant adjustments.

3. PLC Control System & Weight Control

Automation and precision in manufacturing are ensured through advanced control and weight monitoring systems.

• Both machines incorporate SIEMENS IPC or BECKHOFF IPC PLC control systems, ensuring smooth and precise machine operations.
• A microwave system is used for weight control, ensuring uniformity in cigarette weight and quality.
• Advantage: There is no clear winner in this category, as both models feature state-of-the-art automation and precision in cigarette weight regulation. This ensures that manufacturers benefit from high-quality output regardless of the model chosen.

4. Machine Unit Configuration

Both machines share the same fundamental unit configurations, affecting their functionality and operational setup.

• Components in Both Models:
  • S7000 Cigarette Rod Maker
  • M8000 Filter Tip Attachment
  • F80 Auto Tray Filler
• Advantage: Since they have identical configurations, neither machine holds an advantage over the other in terms of unit design and assembly. This uniformity simplifies machine operation and maintenance for manufacturers familiar with these units.

5. Power Consumption

Energy efficiency is an important consideration, especially for high-speed manufacturing.

• Power requirements for both machines:
  • S7000: 50KW
  • M8000: 20KW
  • F80: 15KW
• Advantage: Both machines consume the same amount of power. This means that the increased speed of the Protos 80ER does not come at the expense of higher energy costs, making it a more efficient choice for those who need maximum production without added operational expenses.

6. Total Weight & Structural Requirements

• Both machines weigh 10,800 KG.
• The weight factor is crucial for installation and transportation considerations but does not impact the performance of the machines.
• Advantage: No distinction exists in terms of portability or structural requirements. Manufacturers looking to install either of these machines will require similar space and setup conditions.

Conclusion

When evaluating the Protos 70 and Protos 80ER, the Protos 80ER holds a clear advantage in terms of higher production speed, making it the better choice for large-scale, high-speed manufacturing facilities. The ability to produce 1,000 more cigarettes per minute compared to the Protos 70 can result in significantly increased output over time, improving production efficiency and overall profitability.

However, if a manufacturer does not require speeds beyond 7,000 cpm for regular diameter cigarettes, the Protos 70 remains a viable option. With identical energy consumption, cigarette specifications, machine configurations, and automation features, the Protos 70 offers the same quality, flexibility, and efficiency at potentially lower initial investment costs.

For businesses focusing on maximum throughput and high-speed manufacturing, the Protos 80ER is the preferred model. However, for operations where 7,000 cpm is sufficient, the Protos 70 provides an equally efficient solution without compromising on quality or operational efficiency. Choosing between the two ultimately depends on specific production goals and volume requirements.

About Orchid Tobacco Dubai

Orchid Tobacco is a leading provider of high-quality tobacco machinery, Cigarette manufacturing machines and Tobacco Machinery spare parts  serving businesses across the US, Canada, Europe, Russia, and Poland etc. We specialize in supplying state-of-the-art manufacturing, packing, and processing equipment designed to enhance efficiency, precision, and productivity in the tobacco industry. With a commitment to innovation and excellence, we offer reliable solutions tailored to meet the diverse needs of cigarette manufacturers worldwide.